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Sample text

The DFMA method can be represented by the flow chart shown in Fig. 2. The three upper blocks in Fig. 2 represent the main iteration loop in the process of identifying the optimal product structure. This iteration process stops when the team reaches some consensus as to the best product structure coupled with the wisest choices of processes and associated materials to be used for the manufactured parts. In this iteration process DFA is the starting point and can be viewed as the driving activity.

7 and the redesign after DFA analysis is illustrated in Fig. 8. 5 DFA redesign of the pressure recorder. Item name Pressure regulator Plastic cover Nut Knob Set screw tighten Reorient Apply tape Adapter nut Sensor PCB assembly Total Number of items/ operations Operation time, sec. 6 DFA worksheet for the redesigned pressure recorder. 7 Original design of a gun sight mechanism. and yet the advantages of the redesign were so great that manufacture was changed to the new design. The part count reduction is even more dramatic than in the pressure recorder example above.

O’Brien, Kevin. “Value-Chain Report: Next-Generation Manufacturing,” Industry Week, September 10, 2001. Tompkins, James. “E-Manufacturing: Made to Order,” IQ Magazine, July/August 2001. Software Toolbox, Inc. and Unifi Technology Group. ” 2000. Manufacturing Deconstructed, Forrester Research, July 2000. 1 INTRODUCTION This chapter describes the process of analyzing product designs in order to identify design changes which will improve assembly and manufacturing efficiency. The process consists of three main steps: design for assembly (DFA), selection of materials and processes, and design for individual part manufacture (DFM).

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